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Insights

Field notes from the plant floor.

Practical writing for owners and operators — on scrap, uptime, tooling, valuation, and the operational habits that hold gains.

Scrap control
Mar 4, 2025

How to reduce injection molding scrap without major capital investment.

What appears to be a scrap problem is often a variation problem somewhere else in the molding system. Measure, stratify, and correct — before spending capital.

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Profitability
Jan 21, 2025

Why profits hide on the production floor — and how to find them

The most visible problem may be a symptom of a constraint somewhere else in the system. Where margin is lost in routine operating decisions.

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Executive resource
Evergreen

Hidden profits: the Profitability Stack™

Scrap, cycle and uptime, compliance and risk, culture and execution, enterprise value — how the five layers interact as one manufacturing system.

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M&A
Jul 15, 2026

Operational due diligence for injection molding M&A

What to assess on the factory floor before a deal closes — and how operating findings can inform valuation assumptions and capex planning.

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Profitability
Oct 14, 2025

The Profitability Stack™: where injection molders find hidden EBITDA

How scrap control, cycle and uptime, compliance and risk, culture and execution, and enterprise value build on one another — connecting operating performance to financial performance.

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Quality
Evergreen

Quality in injection molding: a controlled system, not final inspection

Part requirements, mold condition, process windows, material handling, measurement, and standard work — how a controlled manufacturing system produces consistent quality.

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